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Oil Brakes 3-7,000 kW; up to 120,000 rpm Numerous processes use turboexpanders to produce deep cryogenic temperatures. Hydrogen purification and helium liquefaction are two examples of such processes. In these applications, turboexpander power production is low, and recovery of this low power for compression or electric power generation is neither practical nor economical. On the other hand, refrigeration power, as low as it may be, must be consumed. An oil brake is used for these and similar cases. The oil brake is an inefficient oil pump that consumes turboexpander power by introducing turbulence in the oil flow: the balance of the power is producing head. GE has more than 40 years of experience designing oil brake wheels that achieve this function without cavitation. This expertise is the result of producing more than 200 turboexpander oil brake units.
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